If many different tests have to be performed on your products, this is usually done using several individual stations. This not only causes time problems, but also requires self-contained test cycles that often interrupt the production process at many points. With our Engberts multi-test systems, we show the opposite approach: conceptually designed all-in-one systems that consider product testing as a whole and map it in a multidisciplinary way: mechanical, electrical, optical and other tests and measurements are completed in seconds. As always, the actual  development is preceded by an analysis process in which we examine the characteristics of the product and your requirements for the production process: We focus not only on optimizing the machine solution, but also on the human being – ergonomics, transparency and simple, self-explanatory operating concepts increase efficiency and functionality – the testing process must be seamlessly and reliably integrated into your production chain. Engberts offers you a complete solution, from project planning and development through production (including small series) to commissioning and training of your specialists.

Ask us for more examples and possibilities!

Specimen Marking

During the test process, we can apply markings to the sample, for example, to document that the test has been completed. Marking can be done by applying a label, via laser, or direct printing using a stamp or inkjet process. In the simplest case, marking can also be done by pressing in a center punch. In addition, successful marking can be verified by optical inspection.

  • Labelling,
  • Laser Marking,
  • Stamping,
  • Printing,
  • Marking,
  • Marking Readback

Operating the Unit Under Test

In addition to the various test methods, it is also possible to perform actions on the unit under test during the process, such as actuating switches.

  • Turning a cam switch,
  • Pressing buttons,
  • (Re)positioning moving parts of the test object

Test Data Export

All data from the inspection process can be transferred to connected IT systems such as ERP or MES. Several export options are available.

  • Data transfer via API,
  • CSV export,
  • Web Service,
  • …

Electrical testing

Electrical tests range from simple short-circuit and connection tests to component measurements (4-wire LCR), protective conductor tests and high-voltage insulation tests.

  • High-voltage insulation test,
  • component measurement,
  • four-wire measurement,
  • resistance measurement,
  • coil measurement,
  • protective conductor measurement,
  • continuity testing

Optical Inspection

With optical inspection, we can check a wide range of parameters (e.g. color, contour, alignment, wire color of the strand in the connector, coating on components) and verify the correct number and position of components (e.g. clips, foams, sheathing, brackets, spacing). It is also possible to perform measurements with other optical sensors, e.g. to check the dimensional accuracy of the test piece.

  • Color detection
  • Position detection
  • Contour detection
  • Alignment
  • Component detection
  • Dimensional accuracy

Leak Test

Leak tests can be used to simply check for tightness, e.g. to check that all seals are correctly fitted, or to determine the leak rate (note: significantly more complicated and time consuming).

  • Tightness,
  • Seal testing,
  • leak rate measurements

Mechanical Tests

Many tests can be easily performed by inserting the test piece into a form-fit counterpart. For example, small indexing probes can be used to check for attachments on the part (clips, locks, latches, etc.), whether the part has the correct contour (coding, fully latched, maximum size, switching points, etc.). Additional queries can also be performed using movable levels. This extends to micron-level measurements using switch pins and stepper motor drives.

  • Position monitoring,
  • Contour detection,
  • Alignment,
  • component recognition,
  • dimensional accuracy

Unit Under Test Recognition

Based on multiple recognition criteria, we detect the test item or variant and can perform different test sequences and checks depending on the recognized version.

  • Recognition via optical inspection (LINK) or reading of codes such as EAN, QR, etc.

Multifunctional testing in a single pass: How we kill 10,000 birds with one stone.

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